Resources
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Scrap Reduction at a Global Automotive Light-Alloy Wheel Manufacturer
A leading light-alloy wheel OEM cut casting scrap on a major product line by nearly a third, improved end-to-end traceability by stabilising key casting parameters, and achieved a projected 10× two-year ROI.
Case Study
Scrap Reduction at a Global Automotive Light-Alloy Wheel Manufacturer
A leading light-alloy wheel OEM cut casting scrap on a major product line by nearly a third, improved end-to-end traceability by stabilising key casting parameters, and achieved a projected 10× two-year ROI.
Case Study
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Near Zero-Defect Quality at a Tier-1 Engine-Block Manufacturer
A high-volume cast-iron engine-block foundry halved internal scrap in the first month, drove external defects to nearly 0%, and unlocked about $100k per month in savings by consolidating plant data and tightening process control.
Case Study
Near Zero-Defect Quality at a Tier-1 Engine-Block Manufacturer
A high-volume cast-iron engine-block foundry halved internal scrap in the first month, drove external defects to nearly 0%, and unlocked about $100k per month in savings by consolidating plant data and tightening process control.
Case Study
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Stud Weld Quality Improvement at a Global Automotive OEM
An automated body-in-white line at a global passenger-vehicle OEM reduced stud weld defects by more than half and saved an estimated $120k–$140k per month by standardising best-practice settings and stabilising its joining process.
Case Study
Stud Weld Quality Improvement at a Global Automotive OEM
An automated body-in-white line at a global passenger-vehicle OEM reduced stud weld defects by more than half and saved an estimated $120k–$140k per month by standardising best-practice settings and stabilising its joining process.
Case Study
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Discover the latest advancements in manufacturing technology and how they can elevate your production processes. Join us in exploring innovative solutions for a competitive edge.
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Title
Discover the latest advancements in manufacturing technology and how they can elevate your production processes. Join us in exploring innovative solutions for a competitive edge.
News
Ready to engage?
Take the next step towards manufacturing excellence with us.
Multi-Plant Scrap Reduction at an Automotive and Industrial Cast-Iron Foundry Group
A multi-plant cast-iron foundry group used a common view of process and quality data to cut scrap on initial casting families by roughly 40% and establish a repeatable playbook for yield improvement across sites.
Case Study
Multi-Plant Scrap Reduction at an Automotive and Industrial Cast-Iron Foundry Group
A multi-plant cast-iron foundry group used a common view of process and quality data to cut scrap on initial casting families by roughly 40% and establish a repeatable playbook for yield improvement across sites.
Case Study
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Title2
Discover the latest advancements in manufacturing technology and how they can elevate your production processes. Join us in exploring innovative solutions for a competitive edge.
News
Title2
Discover the latest advancements in manufacturing technology and how they can elevate your production processes. Join us in exploring innovative solutions for a competitive edge.
News
Ready to engage?
Take the next step towards manufacturing excellence with us.
Mixing and Curing Optimisation at a Global Tyre Manufacturer
A global tyre producer improved six key rubber quality metrics by nearly 40% on average in its mixing and curing operations, reducing variability between lines and creating a template for scaling best-practice recipes across plants.
Case Study
Mixing and Curing Optimisation at a Global Tyre Manufacturer
A global tyre producer improved six key rubber quality metrics by nearly 40% on average in its mixing and curing operations, reducing variability between lines and creating a template for scaling best-practice recipes across plants.
Case Study
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Defect Reduction at a Global Engine-Block and Cylinder-Head Manufacturer
A world-leading manufacturer of cast-iron engine blocks and cylinder heads improved defect rates by using advanced process-parameter optimisation across its molding, core-making, and pouring operations. By identifying high-impact controllable variables and guiding operators toward the optimal operating region, the foundry achieved sustained reductions in process-caused defects and strengthened line-to-line stability.
Case Study
Defect Reduction at a Global Engine-Block and Cylinder-Head Manufacturer
A world-leading manufacturer of cast-iron engine blocks and cylinder heads improved defect rates by using advanced process-parameter optimisation across its molding, core-making, and pouring operations. By identifying high-impact controllable variables and guiding operators toward the optimal operating region, the foundry achieved sustained reductions in process-caused defects and strengthened line-to-line stability.
Case Study
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