YOUR AUTONOMOUS MANUFACTURING JOURNEY STARTS HERE

DataProphet specializes in optimizing the complex manufacturing processes of key industrial verticals with state-of-the-art machine learning. Our AI-driven solutions leverage the existing data streams from your plant’s production line equipment to identify process efficiencies. High-impact adjustments are then prescribed which guarantee ROI in the first year of deployment.

In 21st century manufacturing plants, excellence is achieved when production issues are pre-empted. Operators need immediate access to actionable insights about part quality, production performance, and machine availability – before latent problems manifest on the production line. For today’s manufacturers, real-time troubleshooting is too late.

Explore how DataProphet’s AI-driven prescriptions can help you improve quality targets; reduce scrap and defects, and achieve manufacturing process optimization – ahead of real-time.

Easy to integrate into existing plant systems

Improved KPIs across the entire production line

Prescriptive management of production assets

Guaranteed ROI within 12 months

OVERALL EQUIPMENT EFFECTIVENESS

Timely, actionable suggestions extract maximum value from your industrial assets by reducing machinery and equipment downtime ahead-of-time, increasing capacity, and optimizing production quality.

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RESOURCE AND WASTE MANAGEMENT

Sustainable production means optimizing yield is not an end in itself. Advanced manufacturing needs full production capacity to be co-efficient with waste reduction and responsible management of plant resources.

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DEFECT AND SCRAP REDUCTION

Autonomous generation of root-cause fault analysis, with immediately applicable measures for your operators, significantly limits defective batches or parts from continued faulty machine behavior.

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OPTIMIZE THE ENTIRE PRODUCTION LINE WITH YOUR AVAILABLE MACHINE DATA

Move closer to autonomous manufacturing using the data you already own - without additional capital expenditure, without reinventing your processes, and without employing more experts.

HOW DOES AI IN MANUFACTURING WORK?

DataProphet’s AI-as-a-Service manufacturing solutions use deep learning capabilities to find your plant’s most efficient operating paradigm across machine setpoints and process control parameters.

With proven, specialized industrial process knowledge embedded into user-configurable solutions, DataProphet enables the rapid digital transformation of manufacturing facilities. We deliver immediate impact and return on investment in under a year.

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UNPARALLELED EFFICIENCY FROM RAPID PROCESS ANALYSIS

How does DataProphet assure an ever-deepening understanding of your specific manufacturing process? Our AI-for-manufacturing solutions come from a data-informed synthesis of the complex relationships between process variables. DataProphet's AI-driven algorithms adapt to your production environment and conduct rapid process analysis of multiple data sets. This far outstrips the capacity of human experts to identify and correct process anomalies on the production line. Machine-learning guidance is fed by an unprecedented quantity of enriched information. This results in dependable, holistic prescriptions for implementing mutually reinforcing production efficiencies for continual improvement.

OPTIMIZE ANY MANUFACTURING PROCESS WITH AI

DataProphet’s Expert Execution System (EES) optimizes production capacity, enhances energy efficiency, improves throughput quality, and reduces waste across any factory or foundry. Find out how much PRESCRIBE can save you.

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Gray Iron Foundry

Consistent 40% reduction of defect rate; periods of up to 3 months of 0% defects.

Aluminium Wheels

Proven 40% reduction of defect rate on average.

Robotic Welding

Reduction of weld defects by 52 - 75% for a German automotive OEM.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

DataProphet partnerships are guaranteed win-win. Too often, AI-as-a-Service providers equate research-based methodologies with one-size-fits-all industry solutions. DataProphet works closely with partners to gain an understanding of their unique set of production problems. We deploy our AI-driven manufacturing solutions to the production dynamics of your factory floor, incorporating our proven AI for industrial process expertise, but taking cues from contextualized feedback. We understand that most impact is achieved by building machine-learning models to mesh with the realities of your production lines and the assets which drive them.

Production Increase

Product Traceability

0% External Scrap

Guaranteed ROI

OUR CLIENTS ARE LEADING THE DIGITAL TRANSFORMATION OF MANUFACTURING

Our client successes include eliminating external automotive scrap, reducing mechanical welding defects by 75%, and halving the cost of non-quality – all within six months of implementation. Get results fast.

THE INDUSTRIES WE SPECIALISE IN

Our Expert Execution Systems (EES) learn the interdependencies between multiple processes and the associated variables. In this way, they capture the non-linear parametric impact on productive capacity. Explore how DataProphet’s EES have optimized control plans for key industry verticals, equipping manufacturers to harness the prescriptive power of AI for ongoing steady-state production.

AUTOMOTIVE

By interpreting the complex interactions underlying a stud welding process, DataProphet prescribed optimal process parameter values and helped a German automotive OEM reduce welding defects by 75%.

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SEMICONDUCTORS

Identify the root-cause of chip anomalies, stabilize fabrication lines to correct against yield loss from local disturbances, and realize the profits associated with predictably higher-volume semiconductor manufacturing.

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RUBBER

Attain leading-edge process productivity in rubber manufacturing. DataProphet’s Expert Execution Systems parse upstream parameters to prescribe an optimal vulcanization profile alongside holistic line control.

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FOUNDRIES

Consistent first-time-pass industrial equipment is critical for foundries. Defects undermine capacity targets. DataProphet has consistently achieved a 40% reduction in defect rates within three months at gray iron foundries.

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