DRIVE SUSTAINABLE VALUE WITH MACHINE LEARNING

More than ever, perceived value in advanced manufacturing is coupled with real-world low environmental impact. As verticals move towards Industry 4.0, inefficient resource management on production lines – to do with material waste and excessive energy expenditure – is doubly injurious to competitive advantage. Why? Because industrial sustainability standards often presuppose the uptake of new, more efficient, manufacturing technologies. DataProphet’s AI-as-a-Service solutions for complex, energy-intensive manufacturing processes are designed with the ecological imperatives of global plant efficiency – and their associated financial pressures – in mind. 

DataProphet PRESCRIBE’s deep learning algorithms zero in on only the modifiable manufacturing behaviors relevant to process optimization on your existing production line. This means PRESCRIBE can benchmark quality and throughput metrics that contribute to the ongoing stabilized efficiency of production lines, without capital expenditure on new technologies, or restructuring.

AI-GUIDED LEAN MANUFACTURING

DataProphet’s AI solutions for manufacturing detect performance anomalies ahead of defects occurring on the production line so that you can act before scrap occurs. Our prescriptive analytics solutions also find the optimal chemical and raw material recipes to minimize waste, maximize resource efficiency, and keep the production line running optimally.

1

Fewer Defects, Less Scrap

Our AI drives pre-emptive changes to correct unit process behavior up and down the line before scrap occurs, reducing the cost of non-quality, and effecting a defect reduction of up to 40%.

2

Low Energy Consumption

Dataprophet’s prescriptive analytics reveal hidden energy waste in control plan design, leading to reduced consumption with an equivalent improvement in KPI benchmarking.

3

Reduced Rework

Because PRESCRIBE parses all historical defect data and discovers the root cause of latent defects, it can guide optimal process parameter changes to minimize rework.

4

Optimized Yield

Our contextualized API-as-a-Service solutions are conducive to improvements in continuous processes where overprocessing is common. Ongoing pre-emptive setpoint adjustments target inefficiencies in filtering processes to guard against final product yield being lost in material by-products.

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HARNESS MACHINE LEARNING FOR BEST-IN-CLASS RESOURCE EFFICIENCY

Our pre-emptive analytics continually learn, adapt, and prescribe optimization for industrial processes to ensure energy efficiency, minimum waste, and mutual reinforcement of quality and yield across your entire production line. Find out how much DataProphet can save you in waste management costs.

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AI TARGETS WASTE IN ADVANCED MANUFACTURING

Explore how to continually improve root cause fault analysis; pre-empt and avoid defects to reduce scrap; optimize production lines to mitigate waste; increase throughput and exceed quality targets in tandem, and project global plant efficiencies ahead of real-time. Our Expert Executions Systems will ensure your production assets are deployed to deliver maximum value to customers with minimum waste.

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Easy to integrate into existing plant systems

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Improved KPIs across entire production line

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Prescriptive management of production assets

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Guaranteed ROI within 12 months

THE INDUSTRIES WE SPECIALISE IN

DataProphet positively impacts waste management for manufacturers using their existing data and the machines they already own. Explore how we have applied our prescriptive analytics in key industries to help our clients gain continuous production process efficiencies.

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AUTOMOTIVE

By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%, thus reducing rework and parts waste.

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SEMICONDUCTORS

Hidden process anomalies during solder paste printing and reflow cycles mean avoidable waste for semiconductor device makers. DataProphet improves chip fabrication quality and yield.

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RUBBER

DataProphet’s Expert Execution Systems have affected significant and ongoing improvements in the speed and accuracy of rubber manufacturing for reduced scrap and better waste management.

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FOUNDRIES

We have consistently improved global plant efficiencies by achieving a 40% reduction in defect rates within three months at gray iron foundries.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

Partnering with DataProphet guarantees lean manufacturing in a shared journey towards Industry 4.0. Our AI-driven solutions trace product and machine data to leverage all relevant process interactions, then model actionable steps to minimize defects via optimal, continually updated control plans. Our clients have discovered the best first step to autonomous manufacturing includes reduced waste and better resource management.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI