AI-OPTIMIZED OVERALL EQUIPMENT EFFECTIVENESS
OPTIMIZE MANUFACTURING PRODUCTIVITY
Using AI-guided process optimization and precision maintenance, DataProphet helps you increase overall equipment effectiveness across the factory floor. Think of it as your “Super Setter” that continually prescribes the optimal machine setpoints for each product type, machine, and quality outcome – ahead-of-time.
DataProphet’s suite of AI solutions for manufacturing analyzes historical and current plant data to provide holistic, immediately applicable guidance to your production team. This empowers your people to minimize downtime, optimize changeover, and omit ramp-up defects without the guidance of scarce experts.
AI-DRIVEN MACHINE OPTIMIZATION
Planned Stops, Change Over
Respond quickly to changes in demand and resource availability and eliminate the need for slow and costly iteration when starting a new batch of production.
First-Time Pass, Changeover Acceleration
Ensure the continuation of the normal production run with identified and suggested optimal parameters during a changeover.
Production Rate, Cycle Time
Reliably predict difficult-to-measure parameters to ensure faster testing and production cycles.
Scrap Rate, Defect Occurrence
Identify abnormal machine behaviour and prescribe optimal process parameters that will reduce defects by up to 40%, then prevent them from occurring in the first place.
Process Monitoring
Access continuous AI-driven monitoring of the massive amounts of sensor data that enable a level of control that is impossible to reach with traditional monitoring strategies.
Reduce Rework
Act on rapid diagnosis of the root cause of latent defects and accurate prescription of optimal process parameter changes to avoid loss in yield.
Small Stops, Setpoint Adjustment
Make calculated system adjustments for immediate impact on the factory floor with our prescriptive analytics.
REDUCE COSTS BY INCREASING OVERALL EQUIPMENT EFFECTIVENESS
Maximize the availability, performance, quality, and changeover of a single machine or your entire production line. Find out how much DataProphet can save you in operational costs.
IMPROVE MACHINE AVAILABILITY
DataProphet DETECT brings artificial intelligence to the edge. When integrated into your machine controllers, it collects and analyzes the data flow between equipment, enabling optimizations at the machine level. Through regular, subtle adjustments and proactive measures to prevent major breakdowns, you can maximize machine availability, reduce repair and phase out needless maintenance costs.
OPTIMIZE CHANGEOVER BETWEEN BATCHES
Eliminate the need for slow and costly iteration when starting a new batch of production by letting DataProphet PRESCRIBE immediately distribute the optimal process parameters for the new batch based on the latest production line conditions. In this way, you avoid suboptimal changeovers that generate start up rejects. DataProphet PRESCRIBE has been successfully accelerating changeover and eliminating ramp-up scrap in the automotive industry for years.
DataProphet’s prescriptions have resulted in a significant reduction in scrap and rework, making a positive impact on our bottom line.
- CEO – Engine Block Manufacturer
IMPROVE MACHINE PERFORMANCE
Interrupting high-speed manufacturing lines for maintenance or troubleshooting is an unwelcome expense. DataProphet PRESCRIBE benchmarks performance and uncovers and corrects production inefficiencies to increase machine uptime, minimize scrap, and enhance process cycle times. This is an Industry 4.0 solution that reduces the risk of equipment damage and downtime by reducing first-pass times and line stoppages, and discovering your plant’s optimal manufacturing paradigm.
IMPROVE MANUFACTURING PROCESS QUALITY
Best-in-class manufacturing requires ahead-of-real-time decision support. DataProphet PRESCRIBE goes beyond advanced process control (APC) and KPI-based machine optimization to continually improve plant performance and process quality. This results in fewer defective products, less waste and scrap, and optimal energy and resource efficiency.
AI IS CHANGING THE FACE OF MANUFACTURING
Explore how a DataProphet Expert Execution System can help you exceed quality targets; reduce scrap and defects; achieve process optimization, and gain maximum value out of the equipment that drives your production, ahead of real-time.
Easy to integrate into existing plant systems
Improved KPIs across entire production line
Prescriptive management of production assets
Guaranteed ROI within 12 months
OUR CLIENTS ARE LEADING THE TRANSFORMATION OF MANUFACTURING
Our client successes include eliminating external automotive scrap, reducing mechanical welding defects by 75%, and halving the cost of non-quality – all within six months of implementation. Get results fast.
LATEST ARTICLES AND RESEARCH
Explore how AI and machine learning are transforming manufacturing through overall equipment effectiveness and higher product quality.
Automotive Excellence: Quality Welding and Prescriptive AI
15 May 2023
Data-to-value solutions are best navigated with a cross-functional approach integrating different domain expertise. This premium ...
AI Leader Jürgen Grotepass Boosts DataProphet’s Industry Impact
3 May 2023
May 03, 2023 | 17:00 CEST | Nicol Ritchie | • Press releases A NEW ...
AI for Sustainable Automotive Foundries
24 Apr 2023
Digital manufacturing is advancing globally with a focus on sustainability for long-term value. This use ...
Driving Rubber Mixing Process Optimization in the Digital Era
24 Mar 2023
Manufacturers of automotive rubber products grapple with variable input materials. These compound other rubber mixing ...
Setting the Stage for Semiconductor Manufacturing Process Optimization
7 Mar 2023
The modern world relies heavily on semiconductor manufacturing, and the industry is highly competitive and ...
Condals: Process Optimization in Manufacturing Use Case
28 Feb 2023
Across industries, digital-era technologies like artificial intelligence (AI) are proving to be effective tools for ...
Manufacturing Process Optimization in Times of Adversity
7 Feb 2023
Manufacturing process optimization is ever-critical for today’s industrials transitioning into the digital era. These are ...
DataProphet PRESCRIBE Wins 2023 BIG Innovation Award
11 Jan 2023
AMSTERDAM—January 11, 2023—Today, DataPropht announced it had been named a winner in the 2023 BIG ...
DataProphet Named 2022 Winner in the BIG Award for Business
29 Nov 2022
AMSTERDAM—November 29, 2022—Today, DataProphet received the Business Intelligence Group’s BIG Award for Business and was ...
THE INDUSTRIES WE SPECIALISE IN
All we need to make an impact on your production floor is data you already have and machines you already own. Explore how we have applied prescriptive analytics in key industries to help our clients get continuous value from AI in their manufacturing processes.
AUTOMOTIVE
By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%.
SEMICONDUCTORS
Chip defects can drastically impact performance in high-risk applications. DataProphet improves chip fabrication and yield.
RUBBER
Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems.
FOUNDRIES
We have consistently achieved a 40% reduction in defect rates, within three months, at gray iron foundries.
WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?
Original Equipment Manufacturers (OEMs) and key manufacturing verticals see overall equipment effectiveness as paramount to advanced production, and realize that to stay competitive is to embrace Industry 4.0. By partnering with DataProphet, you embark on a mutually beneficial journey to scale the competitive advantage achieved by our Expert Execution Systems across all of your factories or client factories, and become a world-leading innovator in adopting AI-as-a-Service for manufacturing.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
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