Outsmart the gold standard for measuring manufacturing productivity.
Using AI-guided process optimization and precision maintenance, DataProphet helps you increase overall equipment effectiveness across the factory floor. Think of it as your “Super Setter” that continually prescribes the optimal machine setpoints for each product type, machine, and quality outcome – ahead-of-time.
DataProphet’s suite of AI solutions for manufacturing analyzes historical and current plant data to provide holistic, immediately applicable guidance to your production team. This empowers your people to minimize downtime, optimize changeover, and omit ramp-up defects without the guidance of scarce experts.
Respond quickly to changes in demand and resource availability and eliminate the need for slow and costly iteration when starting a new batch of production.
Ensure the continuation of the normal production run with identified and suggested optimal parameters during a changeover.
Reliably predict difficult-to-measure parameters to ensure faster testing and production cycles.
Identify abnormal machine behaviour and prescribe optimal process parameters that will reduce defects by up to 40%, then prevent them from occurring in the first place.
Access continuous AI-driven monitoring of the massive amounts of sensor data that enable a level of control that is impossible to reach with traditional monitoring strategies.
Act on rapid diagnosis of the root cause of latent defects and accurate prescription of optimal process parameter changes to avoid loss in yield.
Make calculated system adjustments for immediate impact on the factory floor with our prescriptive analytics.
Maximize the availability, performance, quality, and changeover of a single machine or your entire production line. Find out how much DataProphet can save you in operational costs.
DataProphet DETECT brings artificial intelligence to the edge. When integrated into your machine controllers, it collects and analyzes the data flow between equipment, enabling optimizations at the machine level. Through regular, subtle adjustments and proactive measures to prevent major breakdowns, you can maximize machine availability, reduce repair and phase out needless maintenance costs.
Eliminate the need for slow and costly iteration when starting a new batch of production by letting DataProphet PRESCRIBE immediately distribute the optimal process parameters for the new batch based on the latest production line conditions. In this way, you avoid suboptimal changeovers that generate start up rejects. DataProphet PRESCRIBE has been successfully accelerating changeover and eliminating ramp-up scrap in the automotive industry for years.
DataProphet’s prescriptions have resulted in a significant reduction in scrap and rework, making a positive impact on our bottom line.
- CEO – Engine Block Manufacturer
Interrupting high-speed manufacturing lines for maintenance or troubleshooting is an unwelcome expense. DataProphet PRESCRIBE benchmarks performance and uncovers and corrects production inefficiencies to increase machine uptime, minimize scrap, and enhance process cycle times. This is an Industry 4.0 solution that reduces the risk of equipment damage and downtime by reducing first-pass times and line stoppages, and discovering your plant’s optimal manufacturing paradigm.
Best-in-class manufacturing requires ahead-of-real-time decision support. DataProphet PRESCRIBE goes beyond advanced process control (APC) and KPI-based machine optimization to continually improve plant performance and process quality. This results in fewer defective products, less waste and scrap, and optimal energy and resource efficiency.
Explore how a DataProphet Expert Execution System can help you exceed quality targets; reduce scrap and defects; achieve process optimization, and gain maximum value out of the equipment that drives your production, ahead of real-time.
Our client successes include eliminating external automotive scrap, reducing mechanical welding defects by 75%, and halving the cost of non-quality – all within six months of implementation. Get results fast.
Explore how AI and machine learning are transforming manufacturing through overall equipment effectiveness and higher product quality.
8 Jul 2022 Nicol Ritchie
In a wide range of manufacturing contexts, pressure is building to empower manufacturing teams to ...
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August 9, 2022 | • Press release AMSTERDAM / CAPE TOWN – DataProphet, a world-leading ...
26 Jul 2022 Nicol Ritchie
Acting on data is now key to affecting last-mile optimization of production. However, reskilling plant ...
24 May 2022 Nicol Ritchie
DataProphet Named Grand Trophy Winner in the Annual 2022 Disruptor Company Awards Cape Town, Western ...
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PULLING FOCUS FOR THE PLANT OF THE FUTURE Adaptive, self-optimizing, fully autonomous, and carbon neutral. ...
All we need to make an impact on your production floor is data you already have and machines you already own. Explore how we have applied prescriptive analytics in key industries to help our clients get continuous value from AI in their manufacturing processes.
By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%.
Chip defects can drastically impact performance in high-risk applications. DataProphet improves chip fabrication and yield.
Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems.
We have consistently achieved a 40% reduction in defect rates, within three months, at gray iron foundries.
Original Equipment Manufacturers (OEMs) and key manufacturing verticals see overall equipment effectiveness as paramount to advanced production, and realize that to stay competitive is to embrace Industry 4.0. By partnering with DataProphet, you embark on a mutually beneficial journey to scale the competitive advantage achieved by our Expert Execution Systems across all of your factories or client factories, and become a world-leading innovator in adopting AI-as-a-Service for manufacturing.
Stay up to date on machine learning developments, and benefit from relevant guidance on how to optimize your manufacturing processes using AI.