OPTIMIZE MANUFACTURING PRODUCTIVITY

Using AI-guided process optimization and precision maintenance, DataProphet helps you increase overall equipment effectiveness across the factory floor. Think of it as your “Super Setter” that continually prescribes the optimal machine setpoints for each product type, machine, and quality outcome – ahead-of-time.

DataProphet’s suite of AI solutions for manufacturing analyzes historical and current plant data to provide holistic, immediately applicable guidance to your production team. This empowers your people to minimize downtime, optimize changeover, and omit ramp-up defects without the guidance of scarce experts.

AI-DRIVEN MACHINE OPTIMIZATION

1

Planned Stops, Change Over

Respond quickly to changes in demand and resource availability and eliminate the need for slow and costly iteration when starting a new batch of production.

2

First-Time Pass, Changeover Acceleration

Ensure the continuation of the normal production run with identified and suggested optimal parameters during a changeover.

3

Production Rate, Cycle Time

Reliably predict difficult-to-measure parameters to ensure faster testing and production cycles.

4

Scrap Rate, Defect Occurrence

Identify abnormal machine behaviour and prescribe optimal process parameters that will reduce defects by up to 40%, then prevent them from occurring in the first place.

5

Process Monitoring

Access continuous AI-driven monitoring of the massive amounts of sensor data that enable a level of control that is impossible to reach with traditional monitoring strategies.

6

Reduce Rework

Act on rapid diagnosis of the root cause of latent defects and accurate prescription of optimal process parameter changes to avoid loss in yield.

7

Small Stops, Setpoint Adjustment

Make calculated system adjustments for immediate impact on the factory floor with our prescriptive analytics.

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REDUCE COSTS BY INCREASING OVERALL EQUIPMENT EFFECTIVENESS

Maximize the availability, performance, quality, and changeover of a single machine or your entire production line. Find out how much DataProphet can save you in operational costs.

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AI IS CHANGING THE FACE OF MANUFACTURING

Explore how a DataProphet Expert Execution System can help you exceed quality targets; reduce scrap and defects; achieve process optimization, and gain maximum value out of the equipment that drives your production, ahead of real-time.

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Easy to integrate into existing plant systems

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Improved KPIs across entire production line

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Prescriptive management of production assets

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Guaranteed ROI within 12 months

THE INDUSTRIES WE SPECIALISE IN

All we need to make an impact on your production floor is data you already have and machines you already own. Explore how we have applied prescriptive analytics in key industries to help our clients get continuous value from AI in their manufacturing processes.

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AUTOMOTIVE

By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%.

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SEMICONDUCTORS

Chip defects can drastically impact performance in high-risk applications. DataProphet improves chip fabrication and yield.

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RUBBER

Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems.

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FOUNDRIES

We have consistently achieved a 40% reduction in defect rates, within three months, at gray iron foundries.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

Original Equipment Manufacturers (OEMs) and key manufacturing verticals see overall equipment effectiveness as paramount to advanced production, and realize that to stay competitive is to embrace Industry 4.0. By partnering with DataProphet, you embark on a mutually beneficial journey to scale the competitive advantage achieved by our Expert Execution Systems across all of your factories or client factories, and become a world-leading innovator in adopting AI-as-a-Service for manufacturing.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI