Targeted Energy Optimization

Efficiencies gained through process optimization naturally result in energy savings across the production line. Yet, often reducing energy costs is a target on its own. When specifically applied to reduce energy consumption, AI-driven process optimization is a powerful tool. It uncovers hidden power drains in your control plan and defines new production parameters to reduce consumption and improve global operating performance. DataProphet CONNECT captures and digitizes historical and real-time production data, which DataProphet PRESCRIBE uses to find the process parameters that result in the lowest energy usage.

ADAPTIVE AI DRIVES ECO-EFFICIENT MANUFACTURING

For manufacturers, intelligently harnessed prescriptive machine learning means continual improvements in industrial energy efficiency. DataProphet PRESCRIBE aggregates all changeable process parameters pertinent to a specific production line.

Our deep learning algorithms recognise the dynamic state of your plant from its process data history, and glean whether the actual process is within ideal operating ranges.

Depending on what metrics PRESCRIBE has been trained to improve, this can include the variables that underlie energy intensity and consumption. DataProphet PRESCRIBE then guides operators, process engineers, and technicians to make parametric adjustments to ensure continued energy efficiency during production ahead of real-time.

1

Cost Savings

For some manufacturing processes, energy consumption is one of the main drivers of production cost, and any energy savings positively impact the plant’s performance.

2

Reduction of Overprocessing

In lean manufacturing, one form of waste to be eliminated derives from overprocessing when additional cycles and/or increased processing intensity do not yield additional value to the final product.

3

Emissions Reduction

By reducing energy consumption, all factories mitigate their carbon emissions, supporting the global effort to comply with increasingly stringent environmental regulations.

4

Extension of Equipment Life Cycles

In certain manufacturing processes, reducing operational energy intensity and optimizing energy consumption contributes to the lifespan of industrial assets.

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REDUCE ENERGY CONSUMPTION WITH MACHINE LEARNING

Find out how much DataProphet can save you in direct and indirect energy costs.

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DEEP LEARNING STREAMLINES MANUFACTURING ENERGY

Explore how deep learning, pre-emptive analytics can help you identify root causes of energy waste, and prescribe optimal parameters for ideal energy efficiency on your production line. All while reducing scrap and eliminating the cost of non-quality ahead of real-time.

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Easy to integrate into existing plant systems

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Improved KPIs across entire production line

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Prescriptive management of production assets

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Guaranteed ROI within 12 months

THE INDUSTRIES WE SPECIALISE IN

Our robust, deep learning solutions can target underlying energy consumption process variables specific to different manufacturing verticals.

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AUTOMOTIVE

By actively optimizing control parameters, we helped one German automotive OEM reduce autonomous welding defects by 75%, rendering their rate of energy consumption throughout the line more economical.

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SEMICONDUCTORS

In high-tech, high-risk enterprises, systemic manufacturing defects translate into serious production energy loss. DataProphet improves chip fabrication, so semiconductor manufacturers gain full value from priceless yield ramps.

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RUBBER

Improving the speed and first-pass rate of defect-prone rubber manufacturing with DataProphet’s Expert Execution Systems means eco-efficient production.

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FOUNDRIES

We have consistently achieved a 40% reduction in defect rates within three months at gray iron foundries, a highly energy-intensive vertical that prizes first pass production.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

More than ever, competitive advantage in complex, multistep manufacturing means responsible consumption and eco-efficient production must be embedded in digital transformation. By partnering with DataProphet, you can leverage our Expert Execution Systems to step towards energy-economical autonomous manufacturing. Our partners embrace Industry 4.0. and become world-leading innovators in adopting AI-as-a-Service for sustainable manufacturing.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI