DataProphet's AI-as-a Service manufacturing solutions drive scrap and defect rates towards zero through machine learning's expert guidance.
DataProphet’s suite of AI solutions for manufacturing analyzes historical and current plant data to provide holistic guidance to your production team. This step towards autonomous manufacturing empowers your people to eliminate defects and scrap, and minimize downtime, without halting production or depending on the availability of external experts. Accelerated, AI-driven diagnoses of complex failures free up machine builders for value-add projects such as diversifying their product lines.
DataProphet PRESCRIBE alerts technicians ahead of time to problems developing on the production line, and suggests specific setpoint changes to process parameters. The outcome? Impending defects are avoided.
The complex interplay between thousands of parameters in multi-step manufacturing processes introduces the risk of production defects. DataProphet PRESCRIBE tracks the relationships between parameters and actively pushes optimal machine setpoint changes to operators, enabling them to pre-emptively avoid defects and loss in yield. In one factory, PRESCRIBE reduced robotic welding defects by 75% and halved the cost of non-quality.
Avoid scrap and defects with flexible control plans that stabilize under varying conditions, allowing teams to adapt seamlessly to changes in demand and resource availability.
Pre-emptively correct process behavior before scrap occurs, improving production KPIs.
Reliably predict difficult-to-measure parameters to ensure faster testing and production cycles.
Reduce the cost of non-quality by up to 50%, optimizing process yield across multiple steps.
Reduce defects by up to 40%, while progressing towards prevention of them occurring in the first place.
Discover the root cause of latent defects and prescribe optimal process parameter changes to avoid loss in yield.
Use prescriptive analytics to make calculated system adjustments for immediate impact on the factory floor.
Find out how much DataProphet’s AI-as-a-Service manufacturing solutions can save you by eliminating shipped defects.
Real-time information is only useful if you can react in real-time. Yet, for most manufacturers, even real-time is often too late because it is reactive, rather than proactive. DataProphet PRESCRIBE uses prescriptive analytics to recommend changes to the control plan before defects occur.
Most factories use AI solutions to enable better analysis. DataProphet uses AI-as-a-Service to continuously improve your manufacturing processes and operations, so you can:
DataProphet’s prescriptions have resulted in a significant reduction in scrap and rework, making a positive impact on our bottom line.
- CEO – Engine Block Manufacturer
Move beyond production performance analysis and predictive maintenance – stop defects before they occur with DataProphet’s prescriptive analytics for manufacturing. Our AI eliminates process and technology inefficiencies to bring your plant to its most efficient operating paradigm, and keep it there.
Industries where DataProphet is radically reducing scrap:
Through continuous machine monitoring and parametric optimization of process behaviors, DataProphet AI-as-a-Service alerts your technicians to real-time faults on the factory floor. It also diagnoses complex failures and prescribes immediate corrective action to prevent defects from occurring down the line.
Prescriptive analytics learn and adapt to real-time data, to continuously improve:
DataProphet’s user-configurable Expert Execution Systems continually diminish scrap and rework. Our world-leading AI mitigates downtime for troubleshooting and instantiates first pass production lines together with greater rolled throughput yield. What does this mean? Your existing and potential customers will gain greater access to more of your high-quality products. Learn how our suite of AI-as-a-Service solutions eliminates defects and supports the development of your manufacturing reputation:
In advanced manufacturing, diminishing defect occurrence must - by intelligent design - be bound to increases in First Pass Yield. Quality assurance and capacity growth depend on consistent production runs embedded with reliable KPI monitoring. DataProphet PRESCRIBE can be deployed to discover the fastest production regime and while maintaining quality production performance.
Our client successes include eliminating external automotive scrap, reducing robotic welding defects by 75%, and halving the cost of non-quality – all within six months of implementation.
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All DataProphet needs to make an impact on your production floor is data you already have and machines you already own. Explore how we have applied prescriptive analytics in key industries to help our clients continually improve quality and increase production capacity, where necessary, in their manufacturing processes.
By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%, contributing to their overall equipment effectiveness.
Chip defects can drastically impact the bottom line and incur high opportunity costs in terms of market share. DataProphet improves chip fabrication and yield to mitigate capital expenditure risk and secure reputational enhancement of fabs.
Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems, and set a new standard for high quality, consistently extruded and cured, rubber products.
We consistently achieve a 40% reduction in defect rates within three months at gray iron foundries while finding potential throughput gains.
AI-as-a-Service providers often equate research-based methodologies with one-size-fits-all industry solutions. DataProphet partners realize that true AI-driven digital transformation in manufacturing calls for data-backed technology that can be modeled to learn about their unique set of production problems. Partnering with us means guaranteed, continual optimization of your plant state as the first best step towards autonomous manufacturing.
Stay up to date on machine learning developments, plus guidance on how to optimize your manufacturing processes using AI.