AI-ENABLED SCRAP AND DOWNTIME REDUCTION

DataProphet’s suite of AI solutions for manufacturing analyzes historical and current plant data to provide holistic guidance to your production team. This step towards autonomous manufacturing empowers your people to eliminate defects and scrap, and minimize downtime, without halting production or depending on the availability of external experts. Accelerated, AI-driven diagnoses of complex failures free up machine builders for value-add projects such as diversifying their product lines.

DataProphet PRESCRIBE alerts technicians ahead of time to problems developing on the production line, and suggests specific setpoint changes to process parameters. The outcome? Impending defects are avoided.

AI-DRIVEN PREDICTABLE PLANT PERFORMANCE

The complex interplay between thousands of parameters in multi-step manufacturing processes introduces the risk of production defects. DataProphet PRESCRIBE tracks the relationships between parameters and actively pushes optimal machine setpoint changes to operators, enabling them to pre-emptively avoid defects and loss in yield. In one factory, PRESCRIBE reduced robotic welding defects by 75% and halved the cost of non-quality.

1

Planned Stops, Change Over

Avoid scrap and defects with flexible control plans that stabilize under varying conditions, allowing teams to adapt seamlessly to changes in demand and resource availability.

2

Unplanned Stops, Quality Troubleshooting

Pre-emptively correct process behavior before scrap occurs, improving production KPIs.

3

Production Rate, Cycle Time

Reliably predict difficult-to-measure parameters to ensure faster testing and production cycles.

4

Quality Tier Level

Reduce the cost of non-quality by up to 50%, optimizing process yield across multiple steps.

5

Scrap Rate, Defect Occurrence

Reduce defects by up to 40%, while progressing towards prevention of them occurring in the first place.

6

Reduce Rework

Discover the root cause of latent defects and prescribe optimal process parameter changes to avoid loss in yield.

7

Small Stops, Setpoint Adjustment

Use prescriptive analytics to make calculated system adjustments for immediate impact on the factory floor.

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STOP DEFECTS IN THEIR TRACKS

Find out how much DataProphet’s AI-as-a-Service manufacturing solutions can save you by eliminating shipped defects.

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OUR AI-AS-A-SERVICE SCRAPS DEFECTS TO GROW QUALITY

DataProphet’s user-configurable Expert Execution Systems continually diminish scrap and rework. Our world-leading AI mitigates downtime for troubleshooting and instantiates first pass production lines together with greater rolled throughput yield. What does this mean? Your existing and potential customers will gain greater access to more of your high-quality products. Learn how our suite of AI-as-a-Service solutions eliminates defects and supports the development of your manufacturing reputation:

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Easy to integrate into existing plant systems

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Improved KPIs across entire production line

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Prescriptive management of production assets

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Guaranteed ROI within 12 months

THE INDUSTRIES WE SPECIALISE IN

All DataProphet needs to make an impact on your production floor is data you already have and machines you already own. Explore how we have applied prescriptive analytics in key industries to help our clients continually improve quality and increase production capacity, where necessary, in their manufacturing processes.

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AUTOMOTIVE

By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%, contributing to their overall equipment effectiveness.

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SEMICONDUCTORS

Chip defects can drastically impact the bottom line and incur high opportunity costs in terms of market share. DataProphet improves chip fabrication and yield to mitigate capital expenditure risk and secure reputational enhancement of fabs.

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RUBBER

Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems, and set a new standard for high quality, consistently extruded and cured, rubber products.

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FOUNDRIES

We consistently achieve a 40% reduction in defect rates within three months at gray iron foundries while finding potential throughput gains.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

AI-as-a-Service providers often equate research-based methodologies with one-size-fits-all industry solutions. DataProphet partners realize that true AI-driven digital transformation in manufacturing calls for data-backed technology that can be modeled to learn about their unique set of production problems. Partnering with us means guaranteed, continual optimization of your plant state as the first best step towards autonomous manufacturing.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI