LEADING AI SOLUTIONS FOR GLOBAL MANUFACTURERS
REAL-TIME IS NOW TOO LATE IN MANUFACTURING
Hard-won expert insights into the root-cause of a machine fault, or process inefficiencies, do not protect manufacturers from downtime, slowdowns, or defects manifesting downstream. With our AI-as-a-Service, your operators and technicians achieve real impact with dependable prescriptions that alert you to issues before they show up on the line.
OUR AI SOLUTIONS OPTIMIZE YOUR ENTIRE PRODUCTION LINE
We believe the journey to autonomous manufacturing begins with digitally transformative solutions that adapt to your existing production environment. With DataProphet’s proven prescriptive analytics, targeted KPIs for your production line - e.g. sustainable maximum operational efficiency, better First Pass Yield, and optimized quality - are guaranteed.
Easy to integrate into existing plant systems
Improved KPIs across entire production line
Prescriptive management of production assets
Guaranteed ROI within 12 months
UNLOCK UNPARALLELED EFFICIENCY
In smart manufacturing, real-time is often too late. DataProphet’s suite of AI solutions helps you exceed quality targets, reduce scrap and defects, and achieve manufacturing process optimization ahead of real-time.
OVERALL EQUIPMENT EFFECTIVENESS
Maximize the availability, performance, and quality of a single machine or your entire production line. DataProphet’s AI manufacturing solutions alert technicians to machine and process faults. Rapid root-cause analysis then reduces defects and downtime without the need for expert guidance.
DEFECT AND SCRAP REDUCTION
Move beyond predictive, reactive maintenance and stop defects from occurring in the first place with prescriptive analytics. DataProphet’s AI suite enables you to shift from excessive dependence on human experts to the ahead-of-time guidance of our Expert Execution Systems through continuous machine monitoring and parameter optimization to improve production KPIs and eliminate scrap.
ENERGY CONSUMPTION
Manage energy costs, limit operational consumption, and reduce your environmental footprint in energy-intensive, high-volume, manufacturing operations. Our AI-guided solutions for continuous machine and process improvements guarantee your production line is functioning within its most economical control plan, pushing ahead-of-time prescriptive adjustments to sustain it.
WASTE AND RESOURCE MANAGEMENT
The environmental and production performance liabilities associated with waste and resource mismanagement - in suboptimal manufacturing processes - erode verticals’ competitive advantage. Our proactive analytics solutions will continually learn and guide high-impact improvements to your production line to guarantee global plant efficiencies, freeing up resources to enact your plant’s strategic Industry 4.0 ambitions.
Gray Iron Foundry
Consistent 40% reduction of defect rate; periods of up to 3 months of 0% defects.
Aluminium Wheels
Proven 40% reduction of defect rate on average.
Robotic Welding
Reduction of weld defects by 52 - 75% for German automotive OEM.
OPTIMIZE ANY MANUFACTURING PROCESSES WITH AI
DataProphet’s Expert Execution Systems enhance energy efficiency, increase yield, and reduce waste across any factory or foundry – including green sand operations. Find out how much PRESCRIBE can save you.
LATEST ARTICLES AND RESEARCH
Explore how AI is transforming manufacturing through increased overall equipment effectiveness and higher product quality.
Driving Rubber Mixing Process Optimization in the Digital Era
24 Mar 2023
Manufacturers of automotive rubber products grapple with variable input materials. These compound other rubber mixing ...
Setting the Stage for Semiconductor Manufacturing Process Optimization
7 Mar 2023
The modern world relies heavily on semiconductor manufacturing, and the industry is highly competitive and ...
Condals: Process Optimization in Manufacturing Use Case
28 Feb 2023
Across industries, digital-era technologies like artificial intelligence (AI) are proving to be effective tools for ...
Manufacturing Process Optimization in Times of Adversity
7 Feb 2023
Manufacturing process optimization is ever-critical for today’s industrials transitioning into the digital era. These are ...
DataProphet PRESCRIBE Wins 2023 BIG Innovation Award
11 Jan 2023
AMSTERDAM—January 11, 2023—Today, DataPropht announced it had been named a winner in the 2023 BIG ...
DataProphet Named 2022 Winner in the BIG Award for Business
29 Nov 2022
AMSTERDAM—November 29, 2022—Today, DataProphet received the Business Intelligence Group’s BIG Award for Business and was ...
DataProphet Receives 2022 IoT Edge Computing Excellence Award from IoT Evolution World
1 Nov 2022
November 1, 2022 | 17:00 EDT | Amsterdam – DataProphet announced today that its end-to-end ...
AI-AS-A-SERVICE — A CHANGE MANAGEMENT SYSTEM FOR DIGITAL TRANSFORMATION STAKEHOLDERS
22 Sep 2022
The previous article in our change management series made a case for embedding algorithmic business ...
CHANGE MANAGEMENT: DATA COLLABORATION FOR AI-ENABLED FACTORIES
6 Sep 2022
AI prescriptions that optimize production are fueled by data factories already own. They are also ...
THE INDUSTRIES WE SPECIALISE IN
DataProphet has a proven track record with a range of key industry verticals. Our clients understand their industry, its challenges, and the value drivers they need to compete and grow. When we partner with manufacturers, DataProphet targets agreed upon KPIs. Our AI-driven solutions guarantee ROI for any vertical client using existing plant data and working from the actual production environment.
AUTOMOTIVE
By actively optimizing control parameters, we helped one German automotive OEM to reduce autonomous welding defects by 75%.
SEMICONDUCTORS
Chip defects can drastically impact performance in high-risk applications. DataProphet improves chip fabrication and yield.
RUBBER
Dramatically improve the speed and accuracy of rubber manufacturing with DataProphet’s Expert Execution Systems.
FOUNDRIES
DataProphet has consistently achieved a 40% reduction in defect rates at gray iron foundries within three months.
WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?
Smart manufacturers want to realize the promises of Industry 4.0. Yet, merely upgrading existing technologies with off-the-shelf - even if analytical - solutions is insufficient. We work closely with our partners until an understanding is gained of your unique set of production problems. This way, you will leverage the full value of our proven, world-leading AI-for-manufacturing solutions. A partnership with DataProphet is a win-win: it delivers the scaled competitive advantage of our Expert Execution Systems. By tuning in to your industry’s value creation levers, we harness the synergy of leading-edge innovation in adopting AI-as-a-Service for manufacturing, together.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
SOME OF OUR CLIENTS LEADING THE PACK
Our client successes include eliminating external automotive scrap, reducing mechanical welding defects by 75%, and halving the cost of non-quality – all within six months of implementation. Get results fast.
SIGN UP FOR OUR NEWSLETTER
Stay up to date on machine learning developments, plus guidance on how to optimize your manufacturing processes using AI.