We streamline your data, ensuring plant connectivity and peak manufacturing performance via process parameter optimization. Improve your production metrics significantly with our state-of-the-art AI guidance. Data-driven prescriptions on our user-friendly dashboards guide your plant toward sustainable and measurable quality, yield, environmental impact, and bottom-line improvements.
Systematic data maturity toward peak operational efficiency
Obtain a comprehensive report on the current status of your plant data and how to ready it for data-to-value solutions. Our AI-readiness report assesses your current data recording strategies and whether they accurately represent your plant state. It covers data collection, centralization, and traceability. We consult extensively with key operations personnel and management to understand your processes. Our experts then deliver actionable steps — to connect your plant, track manufacturing performance, and empower cross-functional teams with data-driven insights
Our purpose-built EDGE device continuously collects, stores, and publishes data from a variety of sources, including most common PLCs and database systems. We extract and distill mature data live from the edge of production to a secure cloud and organize it meaningfully on its way to the data store. High-quality data reflects your dynamic production environment and streams in all conditions, including when the plant is offline.
Our data store enables scalability, effectively managing large-scale time-series production data. Efficient partitioning enhances swift query performance on large datasets, allowing complex queries and data combining. Data consistency, durability, reliability, security, and robustness are assured here. Our data storage solution is also compatible with existing connectors and applications, offering best-in-class flexibility in time-series data manipulation.
Our data pipeline is built for manufacturing performance optimization. It is based on a high-level description of the physical process and its production flow. By design, we ensure consistent and continued availability of your production data current with the operating conditions on the line. Our system continually monitors the completeness and currency of your accessible data. Safeguards are in place to reinstate data integrity as plant conditions change, if data sources go offline, or if new data points need to be included.
Self-service Data Visualization
Our frontend solution's adaptive, modular design allows managers, plant engineers, and operators to draw actionable insights from their contextualized data. Real-time, end-to-end data streaming to live dashboards supports a range of opportunities to customize KPI management in an intuitive frontend environment. End users can visualize their optimization-critical data in a way that makes their jobs easier and gels with their workflows, designing their own dashboard components and widgets.
Prescriptive Performance Optimization
Using prescriptive AI, our solution offers plant stakeholders insights into their production environment based on deep learning discovery. AI algorithms simplify complex processes into easy-to-follow instructions created from machine learning models. These guidelines optimize operations by combining historical and current production data, enhancing your plant’s performance. This proactive approach leverages your production environment data flow to address your most challenging optimization issues before they negatively affect production.
Client challenges we solve
Employee Value Proposition
Ease the path to data-based decision-making and digital leadership, fostering a connected worker culture that enhances your employee value proposition.
Plants achieve significant energy savings and emissions reductions, minimizing waste for peak sustainable operating efficiency with adaptive guidance.
Overall Equipment Effectiveness
Reduce process cycle times to increase production throughput and secure optimally efficient utilization of production assets.
Successfully target root causes of defective batches or parts. Plant engineers and operators achieve better quality outcomes and yield consistently.
Digital Skills Improvement
Our core products
AI Readiness Assessment
You receive a full report on your existing data network infrastructures and guidance toward AI-driven process performance optimization.
We establish a contextualized, current, and complete data stream across your plant. This is managed securely — from the edge to the cloud – for role-based access at an intuitive front end.
Process Performance Optimization
Our AI-enabled industrial solution generates enactable prescriptions that guide your plant engineers and operators to optimize your production processes.
Pieter du Plessis
“We struggled with sub surface casting defects that could only be detected after machining at our customer, which impacted our input cost, revenue, and ESG initiatives. DataProphet sustainably improved production performance from initial engine block processing to shot blasting.”
David de la Cruz
“The great thing about PRESCRIBE is that it brings everything together to predict its influence on scrap and gives you a clearer picture of what is really happening – that is one of its biggest attractions. The prescriptions are pointing us in the right direction, for example, in showing us which variables have the most influence on our process and so what our priorities should be. It shows us the key ways to reduce the scrap rate and is already giving us excellent feedback.PRESCRIBE is also a very easy solution to understand and use.”
“We know foundries and how they work; DataProphet really knows AI. Together, we can bring practical AI applications into foundries faster—applications that will have a tangible impact for our customers now, not in a distant future. In DataProphet, we have found a partner who shares our pragmatic attitude and our passion for helping foundries work ever more productively and resource-efficiently.”
Jeanlis Brito Zanatta
“In the last few years, the Brazilian manufacturing market has recognized that incorporating AI in several operational areas is no longer an option, but a strategic need in order to achieve new levels of competitiveness and prosperity in business. Considering all of this, we were searching for AI technologies that could complement our portfolio, and we found in DataProphet’s solutions and team an ideal partnership to help Brazilian companies to succeed in this digital transformation journey.”