AI IS TRANSFORMING RUBBER MANUFACTURING
WHY OUR AI FOR RUBBER PROCESS OPTIMIZATION?
Our AI solutions quickly improve your rubber manufacturing production KPIs without the need for additional hardware, mature data environments, or data science expertise – by leveraging your existing production systems. Ingesting historical process and quality data, and parsing their complex interdependencies, DataProphet PRESCRIBE guides continual, easily applied measures to realize product and efficiency improvements for rubber.
DataProphet’s AI-guided process optimization can prescribe adaptive course-correction because its models read the complex, ongoing relationships between thousands of parameters in your rubber manufacturing environment, and how they will impact final quality.
This kind of deep learning – adapting to the changing dynamics of your production environment – also affords greater consistency and repeatability in process productivity, and is guaranteed to effect a significant reduction in the cost of non-quality for rubber manufacturers.
DataProphet PRESCRIBE discovers the root cause of latent defects in your rubber products and actively pushes pre-emptive prescriptions to your team to stop defects from occurring in the first place.
Increased tires performance and quality
Optimized curing cycle time and energy consumption
AI-guided continuous process optimization
Guaranteed ROI within one year
QUALITY FOR KEY RUBBER MANUFACTURING PROCESSES
Temperature and pressure profiles for different rubber products are critical to excellence in rubber manufacturing. DataProphet’s AI solutions learn the optimal ranges for key controllable parameters to reduce non-quality. Find out how much DataProphet can save you.
OVERALL EQUIPMENT EFFECTIVENESS
Optimal product value for customers efficiently delivered is the ultimate goal in any manufacturing process. Our Expert Execution System contributes to overall equipment effectiveness by continually optimizing the control parameters of extruders, curing presses, and other machinery on your production lines to best deliver value.
RESOURCE AND WASTE MANAGEMENT
This means less waste in rubber production. Intelligently harnessed AI-driven solutions like ours go a step further to ensure sustainable consumption occurs with a measurable equivalence of improved production performance.
DEFECT AND SCRAP REDUCTION
Fewer defects and reduced scrap in rubber industries are achieved by optimization of all the non-linear control parameters that apply to rubber manufacturing equipment up and down the line.
SMART RUBBER FACTORIES PLAN PROCESS OPTIMIZATION
After weighing, rubber matrices need to be enriched with evenly distributed and accurately dispersed filler particles during mixing. This is just one of the complex process variables interacting with a host of other downstream processes, such as cooling, forming, and, ultimately, cutting. Only pre-emptive recommendations can alert operators, engineers, and managers to issues before they manifest as non-quality.
AI-AS-A-SERVICE FOR EXTRUSION
AI-AS-A-SERVICE FOR VULCANIZATION
HIGH-TOLERANCE PRECISION FOR HIGH-PERFORMANCE TIRES
From mixing and compounding to extrusion and vulcanization, continual improvements in the quality and consistency of tires are essential to remain competitive and energy-efficient.
Achieving an optimal state of cure (SOC) for your tire vulcanization processes can be unnecessarily costly and time-consuming. The parametrics of curing press equipment need to be set right on a continual basis to account for subtle variations in green strength, and tire model specifications. Cycle time, heat transfer, and pressure are key. Setting these parameters optimally ensures tire performance, production energy efficiency, and an extended life-cycle for curing presses.
Add to these factors the increasing complexity of rubber formulations in line with more stringent environmental protocols, and proven AI-as-a-Service deployments such as DataProphet’s are becoming increasingly relevant.
EXPLORE AI IN RUBBER MANUFACTURING
The fleet of specialized machinery that needs to be coordinated for the compounding, calendering, extrusion, molding, part assembly, and finishing of rubber products presents myriad process-related challenges, for both throughput efficiency and quality metrics. DataProphet’s AI-as-a-Service deep learning solutions apply to the discrete value drivers embedded in the tire manufacturing process with a continually adaptive control plan.
OPTIMIZE PROCESS COMPATIBILITY ACROSS VULCANIZATION, EXTRUSION AND MIXING
Process defects can be hidden in the complex, non-linear interplay of drive loads; melt temperature; melt pressure; tension; count cutting, and product dimensions. DataProphet PRESCRIBE finds the root cause, achieving consistent quality control across varied parameters to reduce these defects. Through optimal mixing recipes feeding reliable extrusion and vulcanization cycles, desired benchmarking is assured for diverse product quality specifications.
ACHIEVE GLOBAL OPTIMAL
DataProphet PRESCRIBE maps the execution of rubber extrusion processes across thousands of parameter interactions to represent your global optimal. By measuring sample slices, it prescribes slight, easy-to-implement variations in the die, rubber feeder, and vulcanization process to achieve measurable impact on plant performance and final product quality and consistency. Learn how DataProphet’s prescriptive analytics solutions can help you continuously improve process performance.
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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?
Partnership with DataProphet is strategically win-win. Our partners know their industry’s value creation levers - work closely with you until an understanding is gained of your unique set of production problems to leverage the full value of our proven, world-leading AI-for-manufacturing solutions. A partnership with DataProphet delivers scaled competitive advantage via the prescriptive analytics of our Expert Execution Systems.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
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