A PROVEN RECIPE FOR AI-GUIDED PROCESS OPTIMIZATION IN FOUNDRIES
SEE BEYOND THE FORESEEABLE FUTURE
Your foundry’s production and quality data hold the secrets to process consistency and stability. DataProphet PRESCRIBE translates this data and inherent process knowledge into continuous prescriptions to bring your foundry within or very near to its optimum operating region.
Modernization and optimization of any foundry
Ahead of real-time action with dynamic process control
Integration with any PLC or SCADA data source
Guaranteed ROI in one year
OPTIMIZE ANY FOUNDRY WITH AI
DataProphet’s Expert Execution System enhances energy efficiency, increases yield, and reduces emissions and waste to support sustainable manufacturing strategies. We guarantee rapid optimization of any foundry, immediate impact, and return on investment within a year.
OVERALL EQUIPMENT EFFECTIVENESS
Improved availability, performance, and production quality of your foundry machinery results in optimized rolled throughput yield, thus avoiding rework.
RESOURCE AND WASTE MANAGEMENT
Stabilize and optimize processes to improve the energy consumption and environmental footprint of your iron foundry.
DEFECT AND SCRAP REDUCTION
Optimize process parameters across furnaces, alloy tolerances, sand molding, or die casting to eliminate scrap.
GET AHEAD OF YOURSELF WITH PRESCRIPTIVE ANALYTICS
The application of advanced - supervised and unsupervised - machine learning methods has a demonstrated impact on critical foundry processes, including low pressure die casting (LPDC); green sand casting; melting lines, and sand plants - plus iron, steel, and aluminum operations. Our Expert Execution Systems empower each operator, engineer, and plant manager to follow deep learning prescriptions for proactively modifying the parameters most likely to maintain the optimal global performance of the foundry - ahead-of-time.
ELIMINATE SUB-SURFACE DEFECTS AND SAND-CASTING ISSUES
REDUCE POROSITY IN YOUR LOW PRESSURE DIE CASTING PROCESS
ACHIEVE OPTIMAL PRODUCTION STATES AND IMPROVE FOUNDRY OUTPUT
You do not need a mature or robust data environment, data experts, or expensive technology to get immediate value from prescriptive analytics. DataProphet understands the complex interactions between foundry sub-processes and prescribes optimal setpoints, process parameters, and tolerances for each casting, process, or outcome.
EXPLORE MACHINE LEARNING IN FOUNDRY OPTIMIZATION
DataProphet PRESCRIBE ingests historical data and continuously learns from current data to predict parameter corrections and optimize molding process outcomes, with fewer defects, less variability, and optimized additive consumption.
AUTOMATE THE NEXT BEST ACTION ACROSS THE MELT SHOP
Even though single sub-processes like molding or pouring are within tolerance levels, there is still a risk of defects occurring. That is because single processes do not usually cause defects. Rather, it is a suboptimal combination of specific parameters that result in scrap. DataProphet PRESCRIBE learns how parameters influence each other and prescribes the optimal machine settings for minimum defects and high yield.
DISCOVER THE OPTIMAL OPERATING REGIME FOR COMPLEX, MULTI-STEP INDUSTRIAL PROCESSES
Defective units incur high shipping and environmental costs in foundries. Using DataProphet PRESCRIBE, Atlantis Foundries optimized process control parameters to achieve zero external engine block defects for the first time in the company’s history. It also reduced waste; rework; internal scrap; energy consumption, and carbon emissions, while shaving 2% off total business costs – without any process changes.
OUR CLIENTS ARE LEADING THE TRANSFORMATION OF FOUNDRY OPERATIONS
Some clients have optimized the energy efficiency of their foundries and reduced scrap to near-zero using the process parameters suggested by DataProphet PRESCRIBE.
LATEST ARTICLES AND RESEARCH
Explore how AI and machine learning are transforming manufacturing through the reduction of defects, rework, and scrap.
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Condals: Process Optimization in Manufacturing Use Case
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Manufacturing Process Optimization in Times of Adversity
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DataProphet PRESCRIBE Wins 2023 BIG Innovation Award
11 Jan 2023
AMSTERDAM—January 11, 2023—Today, DataPropht announced it had been named a winner in the 2023 BIG ...
DataProphet Named 2022 Winner in the BIG Award for Business
29 Nov 2022
AMSTERDAM—November 29, 2022—Today, DataProphet received the Business Intelligence Group’s BIG Award for Business and was ...
DataProphet Receives 2022 IoT Edge Computing Excellence Award from IoT Evolution World
1 Nov 2022
November 1, 2022 | 17:00 EDT | Amsterdam – DataProphet announced today that its end-to-end ...
AI-AS-A-SERVICE — A CHANGE MANAGEMENT SYSTEM FOR DIGITAL TRANSFORMATION STAKEHOLDERS
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The previous article in our change management series made a case for embedding algorithmic business ...
CHANGE MANAGEMENT: DATA COLLABORATION FOR AI-ENABLED FACTORIES
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AI prescriptions that optimize production are fueled by data factories already own. They are also ...
WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?
Our partners know their industry. DataProphet’s years of experience with the processes driving production in foundries qualify us to adapt our AI-driven solutions to continually benchmark your plant and product metrics. Partnering with DataProphet means scaling competitive advantage.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
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