SEE BEYOND THE FORESEEABLE FUTURE

Your foundry’s production and quality data hold the secrets to process consistency and stability. DataProphet PRESCRIBE translates this data and inherent process knowledge into continuous prescriptions to bring your foundry within or very near to its optimum operating region.

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Modernization and optimization of any foundry

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Ahead of real-time action with dynamic process control

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Integration with any PLC or SCADA data source

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Guaranteed ROI in one year

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OPTIMIZE ANY FOUNDRY WITH AI

DataProphet’s Expert Execution System enhances energy efficiency, increases yield, and reduces emissions and waste to support sustainable manufacturing strategies. We guarantee rapid optimization of any foundry, immediate impact, and return on investment within a year.

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OVERALL EQUIPMENT EFFECTIVENESS

Improved availability, performance, and production quality of your foundry machinery results in optimized rolled throughput yield, thus avoiding rework.

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RESOURCE AND WASTE MANAGEMENT

Stabilize and optimize processes to improve the energy consumption and environmental footprint of your iron foundry.

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DEFECT AND SCRAP REDUCTION

Optimize process parameters across furnaces, alloy tolerances, sand molding, or die casting to eliminate scrap.

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ACHIEVE OPTIMAL PRODUCTION STATES AND IMPROVE FOUNDRY OUTPUT

You do not need a mature or robust data environment, data experts, or expensive technology to get immediate value from prescriptive analytics. DataProphet understands the complex interactions between foundry sub-processes and prescribes optimal setpoints, process parameters, and tolerances for each casting, process, or outcome.

EXPLORE MACHINE LEARNING IN FOUNDRY OPTIMIZATION

DataProphet PRESCRIBE ingests historical data and continuously learns from current data to predict parameter corrections and optimize molding process outcomes, with fewer defects, less variability, and optimized additive consumption.

AUTOMATE THE NEXT BEST ACTION ACROSS THE MELT SHOP

Even though single sub-processes like molding or pouring are within tolerance levels, there is still a risk of defects occurring. That is because single processes do not usually cause defects. Rather, it is a suboptimal combination of specific parameters that result in scrap. DataProphet PRESCRIBE learns how parameters influence each other and prescribes the optimal machine settings for minimum defects and high yield.

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DISCOVER THE OPTIMAL OPERATING REGIME FOR COMPLEX, MULTI-STEP INDUSTRIAL PROCESSES

Defective units incur high shipping and environmental costs in foundries. Using DataProphet PRESCRIBE, Atlantis Foundries optimized process control parameters to achieve zero external engine block defects for the first time in the company’s history. It also reduced waste; rework; internal scrap; energy consumption, and carbon emissions, while shaving 2% off total business costs – without any process changes.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

Our partners know their industry. DataProphet’s years of experience with the processes driving production in foundries qualify us to adapt our AI-driven solutions to continually benchmark your plant and product metrics. Partnering with DataProphet means scaling competitive advantage.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI