Actively optimize control parameters for an immediate reduction in automotive defects and non-quality costs.
Exported manufacturing defects in system chips, tires, or die-cast engine blocks bring severe consequences for car reliability and incur reputational damage.
DataProphet’s prescriptive analytics empowers OEMs to solve problems at the source rather than at the end of the supply chain. With PRESCRIBE, auto manufacturers predict the impact of process changes on future quality. This way, steps towards sustaining optimal production are embedded as operators continually execute targeted, immediate improvements to global plant performance.
DataProphet PRESCRIBE prevents defects or deviations from occurring in the first place.
DataProphet’s Expert Execution Systems improve key automotive plant metrics, including downtime, quality variance, rework, scrap, and takt time.
Get timely, actionable suggestions to reduce machinery and equipment downtime and enjoy more value from your assets.
Improve throughput and optimize energy consumption.
See how our clients have reduced shipped casting defects to zero and reduced automatic welding defects by 70%.
Automotive manufacturers navigate increasingly stringent vehicle safety, quality, and reliability expectations. Preventing defective parts or assemblies from entering the market is mission-critical. DataProphet PRESCRIBE assigns optimal control parameters to reduce quality variance on the line and maximize throughput at the end of the line—avoiding manifested defects for the customer.
In automotive assembly and equipment manufacturing, continuous optimization of control parameters via our AI-driven solutions has been a proven turnkey in the move towards autonomous auto-manufacturing.
Prescriptive equipment maintenance reduces automated manufacturing downtime, while analytics-driven dynamic production line optimization improves quality, availability, and performance metrics across a range of automotive manufacturing processes.
Because DataProphet PRESCRIBE is a super-setter, which analyzes minute variations across all manner of industrial machines and their complex interactions, automotive manufacturers will benefit from spot and stud welding defect reduction, better stamping quality control, fewer Q-stops, and targeted efficiencies in injection molding, hard trim, soft trim, thermoforming, and final assembly.
DataProphet’s AI prescriptions achieve optimal control parameters—improving future production and letting you operate ahead of real-time. They also support process simulation and build a Digital Twin of your manufacturing operations so that you can conduct process simulations without impacting the line.
To stay competitive and relevant, automotive manufacturers must make every improvement possible to their products and production lines. DataProphet consolidates thousands of process parameters to help you improve every automotive manufacturing KPI, including overall equipment effectiveness, utilization and scrap rates, yield and throughput, and customer satisfaction.
DataProphet PRESCRIBE helped one South African foundry to halve defects in engine block castings in the first month and achieve zero internal defects within three months. Learn how AI-as-a-Service rapidly optimizes production and reduces scrap in foundry environments—allowing manufacturing plants to respond faster to market demands without incurring additional costs.
Some clients have reduced their automotive scrap rate to zero using DataProphet PRESCRIBE. You, too, can use our Expert Execution System to experiment more and gain more insight into your production capabilities—without impacting machine availability, incurring equipment risk, or compromising quality. Find out how our AI can guide continuous improvements in your automotive manufacturing.
Explore how AI and machine learning are transforming automotive manufacturing through improving key production KPIs.
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Automotive Original Equipment Manufacturers (OEMs) and car assembly plants understand that Digital Transformation is the only way to stay competitive in a rapidly advancing market. A DataProphet partnership accelerates your journey to Industry 4.0, and empowers you to become a leading-edge automotive innovator, while scaling the competitive advantage of our Expert Execution Systems.
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