AI IS TRANSFORMING AUTOMOTIVE MANUFACTURING

Exported manufacturing defects in system chips, tires, or die-cast engine blocks bring severe consequences for car reliability and incur reputational damage.

DataProphet’s prescriptive analytics empowers OEMs to solve problems at the source rather than at the end of the supply chain. With PRESCRIBE, auto manufacturers predict the impact of process changes on future quality. This way, steps towards sustaining optimal production are embedded as operators continually execute targeted, immediate improvements to global plant performance.  


DataProphet PRESCRIBE prevents defects or deviations from occurring in the first place.

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Integration with any PLC or SCADA data source

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Modernization and optimization of the entire body shop

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AI-guided continuous process optimization

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Guaranteed ROI in one year

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SHIFT GEAR TOWARDS AUTONOMOUS MANUFACTURING

DataProphet’s Expert Execution Systems improve key automotive plant metrics, including downtime, quality variance, rework, scrap, and takt time.

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OVERALL EQUIPMENT EFFECTIVENESS

Get timely, actionable suggestions to reduce machinery and equipment downtime and enjoy more value from your assets.

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RESOURCE AND WASTE MANAGEMENT

Improve throughput and optimize energy consumption.

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DEFECT AND SCRAP REDUCTION

See how our clients have reduced shipped casting defects to zero and reduced automatic welding defects by 70%.

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OUR PRESCRIPTIVE ANALYTICS OPTIMIZE AUTOMOTIVE PROCESSES AT SCALE

In automotive assembly and equipment manufacturing, continuous optimization of control parameters via our AI-driven solutions has been a proven turnkey in the move towards autonomous auto-manufacturing. 

Prescriptive equipment maintenance reduces automated manufacturing downtime, while analytics-driven dynamic production line optimization improves quality, availability, and performance metrics across a range of automotive manufacturing processes. 

Because DataProphet PRESCRIBE is a super-setter, which analyzes minute variations across all manner of industrial machines and their complex interactions, automotive manufacturers will benefit from spot and stud welding defect reduction, better stamping quality control, fewer Q-stops, and targeted efficiencies in injection molding, hard trim, soft trim, thermoforming, and final assembly.

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EXPLORE AI FOR DYNAMIC PROCESS CONTROL

DataProphet’s AI prescriptions achieve optimal control parameters—improving future production and letting you operate ahead of real-time. They also support process simulation and build a Digital Twin of your manufacturing operations so that you can conduct process simulations without impacting the line.

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OPTIMIZE CRITICAL METRICS ACROSS THE BODY SHOP

To stay competitive and relevant, automotive manufacturers must make every improvement possible to their products and production lines. DataProphet consolidates thousands of process parameters to help you improve every automotive manufacturing KPI, including overall equipment effectiveness, utilization and scrap rates, yield and throughput, and customer satisfaction.

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STEP TOWARDS THE AUTONOMOUS FOUNDRY

DataProphet PRESCRIBE helped one South African foundry to halve defects in engine block castings in the first month and achieve zero internal defects within three months. Learn how AI-as-a-Service rapidly optimizes production and reduces scrap in foundry environments—allowing manufacturing plants to respond faster to market demands without incurring additional costs.

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WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?

Automotive Original Equipment Manufacturers (OEMs) and car assembly plants understand that Digital Transformation is the only way to stay competitive in a rapidly advancing market. A DataProphet partnership accelerates your journey to Industry 4.0, and empowers you to become a leading-edge automotive innovator, while scaling the competitive advantage of our Expert Execution Systems.

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Production Increase

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Product Traceability

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0% External Scrap

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Guaranteed ROI