AI TO MEET THE QUALITY AND PRODUCTIVITY STANDARDS OF THE AUTOMOTIVE INDUSTRY
AI IS TRANSFORMING AUTOMOTIVE MANUFACTURING
Exported manufacturing defects in system chips, tires, or die-cast engine blocks bring severe consequences for car reliability and incur reputational damage.
DataProphet’s prescriptive analytics empowers OEMs to solve problems at the source rather than at the end of the supply chain. With PRESCRIBE, auto manufacturers predict the impact of process changes on future quality. This way, steps towards sustaining optimal production are embedded as operators continually execute targeted, immediate improvements to global plant performance.
DataProphet PRESCRIBE prevents defects or deviations from occurring in the first place.
Integration with any PLC or SCADA data source
Modernization and optimization of the entire body shop
AI-guided continuous process optimization
Guaranteed ROI in one year
SHIFT GEAR TOWARDS AUTONOMOUS MANUFACTURING
DataProphet’s Expert Execution Systems improve key automotive plant metrics, including downtime, quality variance, rework, scrap, and takt time.
OVERALL EQUIPMENT EFFECTIVENESS
Get timely, actionable suggestions to reduce machinery and equipment downtime and enjoy more value from your assets.
RESOURCE AND WASTE MANAGEMENT
Improve throughput and optimize energy consumption.
DEFECT AND SCRAP REDUCTION
See how our clients have reduced shipped casting defects to zero and reduced automatic welding defects by 70%.
INDUSTRY ADVISORY BOARD
Manufacturing expertise continues to represent a key competitive strength in the expanding automotive market. Ultimately, all manufacturing must become agile, intelligent, and eventually autonomous to optimize efficiencies and maximize production yields. DataProphet's offering can help organizations to start their own unique journeys towards building digital manufacturing capabilities.
Thilo Koslowski, Innovation Thought-Leader, Company Builder, Executive Advisor
CRITICAL PRECISION
Automotive manufacturers navigate increasingly stringent vehicle safety, quality, and reliability expectations. Preventing defective parts or assemblies from entering the market is mission-critical. DataProphet PRESCRIBE assigns optimal control parameters to reduce quality variance on the line and maximize throughput at the end of the line—avoiding manifested defects for the customer.
AI-TO-ZERO WELDING DEFECTS
QUALITY THERMOFORMING WITH PRESCRIPTIVE ANALYTICS
DEEP LEARNING FOR INJECTION MOLDING
AI-DRIVEN FIRST PASS METAL STAMPING
OUR PRESCRIPTIVE ANALYTICS OPTIMIZE AUTOMOTIVE PROCESSES AT SCALE
In automotive assembly and equipment manufacturing, continuous optimization of control parameters via our AI-driven solutions has been a proven turnkey in the move towards autonomous auto-manufacturing.
Prescriptive equipment maintenance reduces automated manufacturing downtime, while analytics-driven dynamic production line optimization improves quality, availability, and performance metrics across a range of automotive manufacturing processes.
Because DataProphet PRESCRIBE is a super-setter, which analyzes minute variations across all manner of industrial machines and their complex interactions, automotive manufacturers will benefit from spot and stud welding defect reduction, better stamping quality control, fewer Q-stops, and targeted efficiencies in injection molding, hard trim, soft trim, thermoforming, and final assembly.
EXPLORE AI FOR DYNAMIC PROCESS CONTROL
DataProphet’s AI prescriptions achieve optimal control parameters—improving future production and letting you operate ahead of real-time. They also support process simulation and build a Digital Twin of your manufacturing operations so that you can conduct process simulations without impacting the line.
OPTIMIZE CRITICAL METRICS ACROSS THE BODY SHOP
To stay competitive and relevant, automotive manufacturers must make every improvement possible to their products and production lines. DataProphet consolidates thousands of process parameters to help you improve every automotive manufacturing KPI, including overall equipment effectiveness, utilization and scrap rates, yield and throughput, and customer satisfaction.
AUTOMATING THE OPTIMIZATION LOOP FOR AN AUTOMOTIVE WHEELS OEM
Explore how a global manufacturer of high-quality, light-alloy wheels for premium vehicles achieved unprecedented results by collaborating with DataProphet. This customer journey shows how our AI-as-a-Service not only delivered a reduction in defects of 29%. It also created a significant Digital Maturity uplift for the customer—by enhancing the plant's production data integrity to safeguard the unlocking of future production value.
OUR CLIENTS ARE LEADING THE TRANSFORMATION OF AUTOMOTIVE MANUFACTURING
Some clients have reduced their automotive scrap rate to zero using DataProphet PRESCRIBE. You, too, can use our Expert Execution System to experiment more and gain more insight into your production capabilities—without impacting machine availability, incurring equipment risk, or compromising quality. Find out how our AI can guide continuous improvements in your automotive manufacturing.
LATEST ARTICLES AND RESEARCH
Explore how AI and machine learning are transforming automotive manufacturing through improving key production KPIs.
Driving Rubber Mixing Process Optimization in the Digital Era
24 Mar 2023
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Setting the Stage for Semiconductor Manufacturing Process Optimization
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Condals: Process Optimization in Manufacturing Use Case
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Manufacturing Process Optimization in Times of Adversity
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DataProphet PRESCRIBE Wins 2023 BIG Innovation Award
11 Jan 2023
AMSTERDAM—January 11, 2023—Today, DataPropht announced it had been named a winner in the 2023 BIG ...
DataProphet Named 2022 Winner in the BIG Award for Business
29 Nov 2022
AMSTERDAM—November 29, 2022—Today, DataProphet received the Business Intelligence Group’s BIG Award for Business and was ...
DataProphet Receives 2022 IoT Edge Computing Excellence Award from IoT Evolution World
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November 1, 2022 | 17:00 EDT | Amsterdam – DataProphet announced today that its end-to-end ...
AI-AS-A-SERVICE — A CHANGE MANAGEMENT SYSTEM FOR DIGITAL TRANSFORMATION STAKEHOLDERS
22 Sep 2022
The previous article in our change management series made a case for embedding algorithmic business ...
CHANGE MANAGEMENT: DATA COLLABORATION FOR AI-ENABLED FACTORIES
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AI prescriptions that optimize production are fueled by data factories already own. They are also ...
WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER?
Automotive Original Equipment Manufacturers (OEMs) and car assembly plants understand that Digital Transformation is the only way to stay competitive in a rapidly advancing market. A DataProphet partnership accelerates your journey to Industry 4.0, and empowers you to become a leading-edge automotive innovator, while scaling the competitive advantage of our Expert Execution Systems.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
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