AI-AS-A-SERVICE SOLUTIONS FOR GLOBAL MANUFACTURERS
SMART FACTORIES ACT AHEAD OF REAL-TIME
At DataProphet, we know that real impact is achieved in manufacturing with adaptive, pre-emptive actions that alert you to issues before they show up on the line.
AI IS CHANGING THE FACE OF MANUFACTURING
Explore how pre-emptive actions can help you exceed quality targets, reduce scrap and defects, and achieve process maintenance optimization ahead of real-time. Because real-time is often too late for manufacturers.
AI-guided continuous process optimization
Entirely modernized and optimized production lines
Integrated with any PLC or SCADA data source
Guaranteed ROI in one year
OVERALL EQUIPMENT EFFECTIVENESS
Improved availability, performance, and production quality of your aluminum processing machinery results in higher throughput and avoids rework.
RESOURCE AND WASTE MANAGEMENT
Stabilize and optimize processes to improve energy consumption and reduce your environmental footprint.
OPTIMAL CYCLE TIMES
Facilitate the smooth running of your operations with better, faster, error diagnosis and root cause analysis.
STEP TOWARDS AUTONOMOUS MANUFACTURING
DataProphet’s prescriptive analytics solutions seamlessly integrate with existing production systems, machinery, and data environments across key industries. Here is how we are reducing the cost, delays, and uncertainty of adopting deep machine learning in factories all over the world.
AUTOMOTIVE ASSEMBLY
For automotive manufacturers, the safety and quality of parts are critical. Traditional statistical solutions cannot pre-empt hidden defects resulting in throughput shortfalls. Our AI for production syncs with all automotive manufacturing contexts. In OEMs and car assembly plants, DataProphet’s AI-as-a-Service optimizes quality, availability, and performance metrics on a range of automotive production lines: from wheel making to complex automated stud welding, to injection molding and final assembly.
SEMICONDUCTOR FABRICATION
Chip anomalies, unstable fabrication lines, and failure to proactively diagnose the root cause of process and/or design-related issues hurt semiconductor manufacturers, as they shoulder research and design investment risk, and the burden of astronomical capital expenditure. Our AI future-proofs fabs against local disturbance yield loss; exploits tight manufacturing windows, and forecasts throughput to market of new-generation chips to realise the profits of high-volume, stable semiconductor manufacturing.
RUBBER VULCANIZATION & TYRE ASSEMBLY
DataProphet’s deep learning solutions discover the optimal parameter settings for each curing press and tire type to continually achieve the highest quality product properties. Solve heat and pressure problems ahead of time, and execute vulcanization cycle times to produce high-quality rubber products consistently. Our Expert Execution Systems allow rubber manufacturers to keep pace with innovation in transportation and mobile technology, while reducing the cost of non-quality in rubber manufacturing.
FOUNDRIES
As with all the manufacturing verticals we work with, DataProphet leverages existing production process and production quality data from existing equipment - in foundries (including green sand operations), our AI-as-a-Service is proven to reduce waste costs; diminish rework; optimize resource consumption, and eliminate product returns in foundries (including green sand operations). A key feature here is enabling foundries to react as conditions like air temperature and sand moisture content change.
UNPARALLELED EFFICIENCY FROM RAPID PROCESS ANALYSIS
Once deployed, our Expert Execution System learns and understands the complex relationships between process variables. Using insights about the current state of your production, DataProphet provides holistic guidance to your production team to eliminate defects and scrap and minimize downtime.
OPTIMIZE YOUR MANUFACTURING PROCESS WITH AI
DataProphet’s AI-for-manufacturing solutions enhance energy efficiency, increase yield, and reduce waste across a diverse range of production industries. Find out how we can help your manufacturing vertical.
Gray Iron Foundry
Consistent 40% reduction of defect rate; periods of up to 3 months of 0% defects.
Aluminium Wheels
Proven 40% reduction of defect rate on average.
Robotic Welding
Reduction of weld defects by 52 - 75% for German automotive OEM.
LATEST ARTICLES AND RESEARCH
Digital transformation with AI-driven industrial deployments is enabling further advancements to manufacturers of complex, multistep processes to exceed production KPIs. Learn how AI establishes new benchmarks for change over; cycle times; processing benefaction; defect reduction; resource management; quality, and throughput.
Automotive Excellence: Quality Welding and Prescriptive AI
15 May 2023
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AI Leader Jürgen Grotepass Boosts DataProphet’s Industry Impact
3 May 2023
May 03, 2023 | 17:00 CEST | Nicol Ritchie | • Press releases A NEW ...
AI for Sustainable Automotive Foundries
24 Apr 2023
Digital manufacturing is advancing globally with a focus on sustainability for long-term value. This use ...
Driving Rubber Mixing Process Optimization in the Digital Era
24 Mar 2023
Manufacturers of automotive rubber products grapple with variable input materials. These compound other rubber mixing ...
Setting the Stage for Semiconductor Manufacturing Process Optimization
7 Mar 2023
The modern world relies heavily on semiconductor manufacturing, and the industry is highly competitive and ...
Condals: Process Optimization in Manufacturing Use Case
28 Feb 2023
Across industries, digital-era technologies like artificial intelligence (AI) are proving to be effective tools for ...
Manufacturing Process Optimization in Times of Adversity
7 Feb 2023
Manufacturing process optimization is ever-critical for today’s industrials transitioning into the digital era. These are ...
DataProphet PRESCRIBE Wins 2023 BIG Innovation Award
11 Jan 2023
AMSTERDAM—January 11, 2023—Today, DataPropht announced it had been named a winner in the 2023 BIG ...
DataProphet Named 2022 Winner in the BIG Award for Business
29 Nov 2022
AMSTERDAM—November 29, 2022—Today, DataProphet received the Business Intelligence Group’s BIG Award for Business and was ...
WHY CHOOSE DATAPROPHET AS YOUR AI PARTNER
Too often, AI-as-a-Service providers equate promising, research-based methodologies with one-size-fits-all industry solutions. In contrast, we work closely with our partners until an understanding is gained of their unique set of production problems. DataProphet adapts its AI-driven manufacturing solutions to the industrial production dynamics of your factory floor. To this end, we incorporate our proven, vertical-specific expertise, but take our cues from contextualized feedback. DataProphet understands that it is far more impactful to build its machine-learning models to mesh with the realities of your production lines, and the assets which drive them. In partnering with us, you can be assured of improving your production KPIs against historical baselines towards agreed benchmarks.
Production Increase
Product Traceability
0% External Scrap
Guaranteed ROI
SOME OF OUR CLIENTS LEADING THE PACK
Our client successes include eliminating external automotive scrap, reducing mechanical welding defects by 75%, and halving the cost of non-quality – all within six months of implementation. Get results fast.
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